Production line for Air Core Reactors

Air Core Reactor Production Lines Robot Power has developed unique technology for Air Core Reactor manufacturing

High lights:

- complete solution for production
- cheap raw materials => more profit
- individual reactor manufacturing
- reactor manufacturing is made according a customer specific recipe file
- less possibilities for human errors and mistakes
- equal, high quality because of repeatability
- high rotating speeds safely
- high safety level, because the operator is outside of the machine cabin during the production
- Pleasant, motivating working environment
- Only one operator is needed for each production line
- Easy to use with interactive user interface
- optimizing the structure of the Reactor is easier because the changes are happening just as planed
- 14 Servo-axis

Description of the production:

Reactors:

- production lines capable for different product ranges. The biggest product (so far) is D=3500mm height 3000 mm and smallest D=600mm height 800mm

Roving (glass fiber with resin):

- is started, winded and ended by the machine
- support materials are assembled during the winding process

Wires:

- aluminium - are started, winded and ended by the machine

Air cooling spacers:

- are assembled by machine

Support windings:

- are done between the cylinders